车身维修手册
前
言
本车身维修手册提供 2008 i30/ELANTRA NEOS(FD)
上结构板的一般损坏相关详细维修程序。为了给损
坏的车辆提供修理辅助信息，在此处提供了车身结
构、车身尺寸、车身面板维修程序、车身密封位
置、防锈、车身改装工具和塑料部件。
维修程序规定了可进行结构分段的车身构件位置。
所有维修程序都曾在 i30/ELANTRA NEOS(FD)车身
本体上执行过，是目前为止大多数车身维修站应用
的维修程序。
本手册中举例说明的维修程序简化了车身维修，从
而降低保险费，间接降低车主花费。
本维修手册中举例说明的位置除外不要进行车辆分
段，也不要将这些维修程序应用到其它车辆上。个
人执行的作业必须为其技术质量承担全部责任。
我们相信本手册能为 HYUNDAI 经销商提供帮助，
希望能在HYUNDAI 车身相关作业中有效使用它。
有关 i30/ELANTRA NEOS(FD)车身部件碰撞损坏除
外的维修，请参考 i30/ELANTRA NEOS(FD)维修手
册。
出版时对本手册中的插图和叙述文本进行了校正。
HYUNDAI 汽车公司有权随时变更资料内容。
有权在没有发出通知情况下变更本手册中的规格和
程序。
2009年8月，中国印刷
版权所有。未经 HYUNDAI 汽车公司书面授权，不得复制部分或全部翻译内容、禁止在检索系统内储存部
分或全部翻译内容，同时也禁止以任何形式或方式传播部分或全部翻译内容。
目
录
题目 组号
一般事项
GI
车身结构
BC
车身尺寸
BD
车身板件维修程序
BP
车身密封位置
BS
防锈
CP
车身修正工具
BT
塑料部件
PP
IN THIS MANUAL
Proper service methods and repair procedures are essential for safe, reliable operation of all
motor vehicles as well as personal safety of the operator. The service procedures and
descriptions in this manual provide general directions for a service and repair.
Procedure, techniques, tools, and parts for service including the skill of the technician vary.
It is impossible to provide advice or caution as to each case in this manual.
Accordingly, anyone who intends to use a replacement part, service procedure, or tool, which is
not recommended by the vehicle manufacturer, must first assure thoroughly that neither their
personal safety nor the safe operation of the vehicle will be first jeopardized by the replacement
part, service procedure, or tool they select.
The following list contains some general WARNINGS that you should follow while working on a
vehicle.
Always wear safety glasses for eye protection.
Use safety stands whenever a procedure requires you to be under the vehicle.
Make sure that the ignition switch is always in the OFF position, unless otherwise required by
the procedure.
Set the parking brake when working on the vehicle. If you have an automatic transaxle, set in
park unless instructed otherwise for a specific operation.
Place supporters against the front and rear surfaces of the tires to help prevent the vehicle
from moving.
Operate the engine only in a well-ventilated area to avoid the danger of carbon monoxide
poisoning.
Keep yourself and your clothing away from moving parts when the engine is running,
especially the drive belts.
To prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust
manifold, tail pipe, catalytic converter and muffler.
Do not smoke while working on a vehicle.
To avoid injury, always remove rings, watches, loose hanging jewelry, and loose clothing
before beginning to work on a vehicle.
When it is necessary to work under the hood, keep hands and other objects clear of the
radiator fan blades! Your vehicle may be equipped with a cooling fan that may turn on, even
though the ignition switch is in the OFF position. For this reason care should be taken to
ensure that the radiator fan electric motor is completely disconnected when working under the
hood and the engine is not running.
Remind you to be especially careful in those areas where carelessness can
cause personal injury.
To prevent you from making errors that could damage the vehicle as well as
personal injury.
Gives you added information that will help you complete a particular procedure.
WARNING :
CAUTION :
NOTE :
IMPORTANT SAFETY NOTICE
一般事项
总方针和预防措施
....................................GI - 2
基本程序
车辆保护
...............................................GI - 3
安全因素
...............................................GI - 3
SRS
安全气囊
.......................................GI - 4
焊接
.......................................................GI - 5
车架伸直器
...........................................GI - 5
电气部件
...............................................GI - 6
最佳结果
拆卸
.......................................................GI - 7
安装准备
...............................................GI - 9
安装
.......................................................GI - 10
防锈和密封
........................................... GI - 11
侧车身面板
........................................... GI - 11
车身升降机
(2-
支撑类型
)
和
安全支撑位置
.............................................GI - 13
GI