目录
00 说明，注意事项.............................................................1
1 一般修理规范...........................................................................1
1.1 车辆保护.............................................................................1
1.2 安全措施.............................................................................1
2 车身结构钢板作业注意事项...............................................................3
2.1 结构钢板的折曲.......................................................................3
2.2 防撞钢梁的维修.......................................................................3
3 事故维修顺序...........................................................................4
3.1 拆卸准备.............................................................................4
3.2 拆卸.................................................................................4
3.3 安装准备.............................................................................5
3.4 安装.................................................................................7
3.5 防锈处理（涂装前）...................................................................9
3.6 防锈处理（涂装后）...................................................................9
3.7 通过涂装进行防锈处理.................................................................9
4 相关系统作业时的注意事项..............................................................10
4.1 制动系统............................................................................10
4.2 传动系和底盘........................................................................10
4.3 保护车身钢板邻近的部件..............................................................10
4.4 电子控制单元........................................................................10
4.5 蓄电池..............................................................................11
4.6 燃油箱及燃油软管注意事项............................................................11
4.7 空调................................................................................11
5 安全气囊的注意事项....................................................................12
6 塑料车身部件作业的注意事项............................................................13
01 技术数据..................................................................14
1 车辆识别码............................................................................14
2 型号铭牌..............................................................................15
3 符号解释..............................................................................16
4 车身间隙尺寸..........................................................................17
4.1 车身-前部...........................................................................17
4.2 车身-后部...........................................................................19
4.3 车身-尾部...........................................................................20
5 车身尺寸..............................................................................22
5.1 车身-前舱...........................................................................22
5.2 车身-底部...........................................................................24
5.3 车身-中部...........................................................................26
5.4 车身-后部车门.......................................................................29
5.5 前副车架............................................................................30
5.6 发动机悬置..........................................................................32
6 车身密封防锈涂胶......................................................................33
6.1 UBC喷涂-车身底部....................................................................33
6.2 UBC喷涂-前轮毂......................................................................33
6.3 UBC喷涂-后轮毂......................................................................34
6.4 UBC禁止喷涂一览表...................................................................34
6.5 前门内部涂胶........................................................................37
6.6 前门外部涂胶........................................................................39
6.7 后门内部涂胶........................................................................39
6.8 后门外部涂胶........................................................................41
6.9 发动机盖涂胶........................................................................42
6.10 尾盖涂胶...........................................................................43
6.11 顶盖涂胶...........................................................................45
6.12 加油口区域涂胶.....................................................................46
6.13 车身尾部区域涂胶...................................................................47
6.14 尾灯区域涂胶.......................................................................48
6.15 发动机舱区域涂装...................................................................48
- 目录 i -
广汽传祺轿车 2016
一般车身维修 08.2016
6.16 前壁板与空气室外板和前壁板横梁焊接区域涂胶.........................................49
6.17 前减震器焊接区域涂胶...............................................................50
6.18 前壁板焊接区域涂胶.................................................................51
6.19 前轮罩区域涂胶.....................................................................51
6.20 前减震器与前壁板焊接区域涂胶.......................................................52
6.21 前纵梁与前地板焊接区域涂胶.........................................................52
6.22 后轮罩区域涂胶.....................................................................53
6.23 后轮罩与后侧围板焊接区域涂胶.......................................................54
6.24 车身底部区域涂胶...................................................................54
6.25 后围板与后保险杠横梁支架焊接区域涂胶...............................................55
6.26 后地板与侧围外部焊接区域涂胶.......................................................56
6.27 门槛内板与侧围外板焊接区域涂胶.....................................................56
6.28 防火墙涂胶.........................................................................57
6.29 前壁板与前壁板上部焊接区域涂胶.....................................................58
6.30 内地板区域涂胶.....................................................................59
6.31 后围板与后地板焊接区域涂胶.........................................................60
6.32 后轮罩与后地板焊接区域涂胶.........................................................60
50 车身前部..................................................................61
1 更换前防撞梁总成 .....................................................................61
1.1 拆卸原部件..........................................................................62
1.2 准备新部件..........................................................................62
1.3 安装部件............................................................................62
2 更换大灯前支撑板总成..................................................................64
2.1 拆卸原部件..........................................................................65
2.2 准备新部件..........................................................................65
2.3 焊接................................................................................66
3 更换前纵梁总成........................................................................67
3.1 拆卸原部件..........................................................................68
3.2 准备新部件..........................................................................69
3.3 焊接................................................................................70
4 更换前端模块安装板....................................................................73
4.1 拆卸原部件..........................................................................74
4.2 准备新部件..........................................................................74
4.3 焊接................................................................................75
51 车身中部..................................................................76
1 更换A柱侧围板.........................................................................76
1.1 拆卸原部件..........................................................................77
1.2 准备新部件..........................................................................77
1.3 焊接................................................................................79
2 更换A柱内板总成.......................................................................81
2.1 拆卸原部件..........................................................................82
2.2 准备新部件..........................................................................83
2.3 焊接................................................................................83
3 更换B柱侧围板.........................................................................85
3.1 拆卸原部件..........................................................................86
3.2 准备新部件..........................................................................86
3.3 焊接................................................................................87
4 更换B柱内板总成.......................................................................89
4.1 拆卸原部件..........................................................................90
4.2 准备新部件..........................................................................91
4.3 焊接................................................................................92
5 更换顶盖外板..........................................................................94
5.1 拆卸原部件..........................................................................95
5.2 准备新部件..........................................................................95
5.3 焊接................................................................................96
6 更换下侧围板..........................................................................97
6.1 拆卸原部件..........................................................................98
- 目录 ii -
广汽传祺轿车 2016
一般车身维修 08.2016
6.2 准备新部件..........................................................................98
6.3 焊接................................................................................99
52 车身后部.................................................................101
1 更换后围板...........................................................................101
1.1 拆卸原部件.........................................................................102
1.2 准备新部件.........................................................................102
1.3 焊接...............................................................................103
2 更换后部翼子板.......................................................................104
2.1 拆卸原部件.........................................................................105
2.2 准备新部件.........................................................................105
2.3 焊接...............................................................................107
3 更换后轮罩外板组件...................................................................109
3.1 拆卸原部件.........................................................................110
3.2 准备新部件.........................................................................110
3.3 焊接...............................................................................111
4 更换后轮罩总成.......................................................................112
4.1 拆卸原部件.........................................................................113
4.2 准备新部件.........................................................................113
4.3 焊接...............................................................................114
5 更换后地板左侧梁组件.................................................................115
5.1 拆卸原部件.........................................................................116
5.2 准备新部件.........................................................................117
5.3 焊接...............................................................................118
- 目录 iii -
广汽传祺轿车 2016
一般车身维修 08.2016